Capacity control with frequency inverter

Risk of insufficient lubrication due to high R744 solubility in the oil.

Risk of insufficient lubrication due to high R744 solubility in the oil.

Operation at low pressure ratios and low suction gas superheat results in low discharge gas and oil temperature.

Continuous operation with frequencies > 60 Hz intensifies this effect and should therefore be avoided.

If necessary, consult with BITZER.

For detailed information on operation with frequency inverter, see Technical Information KT-420.

For detailed information on operation with frequency inverter, see Technical Information KT-420.

The average torque at the compressor shaft depends mainly on the operating conditions and the refrigerant and therefore remains virtually constant over a wide speed/frequency range. The cooling capacity and power consumption therefore vary approximately proportionally to the speed (see figure below), and the cooling capacity can be continuously adjusted with the help of the speed. The permitted speeds for Bitzer compressors are documented below.

Typical graph of the refrigerating capacity Q0 depending on the speed and frequency of reciprocating compressors
Typical graph of the refrigerating capacity Q0 depending on the speed and frequency of reciprocating compressors

For safe operation of the compressor with a frequency inverter, it is essential to consider the following limiting factors:

These limiting factors define the application limits for safe operation. However, they may vary depending on frequency ranges and operating conditions. See also chapter Parameters and recommendations for optimal system efficiency and operational safety.

Speed and frequency ranges

Permitted speed and frequency ranges of Bitzer reciprocating compressors with external frequency inverters and standard motors (also observe the application limits and maximum current consumption of the motor)

Compressor

Frequency range (Hz)

Speed range (min-1)

Standard motor

2NSL–2FSL

30 .. 75

900 .. 2200

40S

2ESL–2CSL

30 .. 75

900 .. 2200

40S

4FSL–4CSL

25 .. 70

750 .. 2050

40S

4VSL–4NSL

25 .. 70

750 .. 2050

40P

Ecoline ME R744 subcritical

2MME–2FME

30 .. 75

900 .. 2200

40S

2EME–2DME

30 .. 75

900 .. 2200

40S

6TME–6PME

25 .. 70

750 .. 2050

40P

Ecoline R744 transcritical

2MTE–2KTE

30 .. 75

900 .. 2200

40S

4PTE–4KTE

25 .. 70

750 .. 2050

40S

4JTE–4CTE

25 .. 70

750 .. 2050

40P

6FTE–6CTE

25 .. 70

750 .. 2050

40P

8FTE–8CTE

30 .. 60

900 .. 1750

40D

Ecoline+ R744 transcritical (LSPM)

4PTEU–4KTEU

25 .. 70

750 .. 2100

40S

4JTEU–4CTEU

25 .. 70

750 .. 2100

40S

6FTEU–6CTEU

25 .. 70

750 .. 2100

40S

Design for other supply voltages and frequencies

If the mains supply deviates from the previously defined standard conditions (400 V/3/50 Hz), special voltage motors and an adapted frequency inverter design may be required (compressor motors). Further information upon request.

Application limits

The following figure shows an example of the application limits of a reciprocating compressor for different frequencies and how they change with the evaporation and condensing temperature. Specific application limits for the respective compressors, motors and refrigerants are listed in the Bitzer software.

Example for application limits for reciprocating compressor 4MTE-10 with refrigerant R744 (CO2) and frequency inverter at 50, 60 and 70 Hz (limits due to motor temperature or maximum current). The compressor may only be operated below the indicated frequency lines (otherwise, select a larger inverter for a wider range of the application limit).to: evaporation temperature, tc: condensing temperature, Δtoh: suction gas superheatDark grey area: mind operating conditions.
Example for application limits for reciprocating compressor 4MTE-10 with refrigerant R744 (CO2) and frequency inverter at 50, 60 and 70 Hz (limits due to motor temperature or maximum current). The compressor may only be operated below the indicated frequency lines (otherwise, select a larger inverter for a wider range of the application limit).
to: evaporation temperature, tc: condensing temperature, Δtoh: suction gas superheat
Dark grey area: mind operating conditions.
Compressor and motor damage!

Compressor and motor damage!

Do not combine a frequency inverter with mechanical capacity control of the compressor! Especially at low speed, adequate motor cooling is not guaranteed because refrigerant mass flow is heavily reduced. Certain exceptions for screw compressors are possible in consultation with Bitzer.